TAIBANG MACHINERY
Floor Space, Logistics & Utility Intake Worksheet
PLANNING WORKSHEET
Document Ref: TB-ENG-LAY-03
Direct Download · Self-Contained
Direct Download · Self-Contained
Roll Forming Line Factory Layout Planning Worksheet
Planning a roll forming production cell requires evaluating the linear flow from raw coil storage to finished sheet bundling. Complete the dimension and utility fields below to enable engineering review of line clearances, uncoiling geometry, and power connections.
Linear Production Flow Sequence
01. Coil Staging
→
02. Decoiler & Infeed
→
03. Roll Forming Bed
→
04. Cut-Off Station
→
05. Outfeed & Stacking
01
Workshop Bay Envelopes & Access
| Facility Parameter | Description / Minimum Considerations | Measured Site Dimension |
|---|---|---|
| Bay Total Length | Total unobstructed linear distance in the proposed production bay. | |
| Bay Clear Width | Available width between building structural columns. | |
| Eaves Clear Height | Clear vertical height from floor to bottom of crane beam or roof truss. | |
| Overhead Crane Capacity | Rated hoist capacity of bridge crane for coil loading (or state "Forklift only"). | |
| Hook Elevation Height | Maximum hook clearance height above finished concrete slab. | |
| Concrete Slab Condition | Existing reinforced concrete floor thickness and flatness condition. |
02
Equipment Clearances & Material Logistics
| Station Section | Planning Clearance Guidance | Allocated Floor Space |
|---|---|---|
| Raw Coil Staging Zone | Space required to store incoming coils adjacent to decoiler mandrel. | |
| Decoiler to Entry Buffer | Space between decoiler centerline and roll forming entry guide table. | |
| Drive Side Clearance | Maintenance aisle behind motors, gearboxes, or chain drives. | |
| Operator Side Clearance | Working aisle for operator console, jog buttons, and sheet inspection. | |
| Maximum Sheet Length | Maximum product cut length expected (determines runout table length). | |
| Finished Goods Staging | Area for packaging, strapping, bundle staging, and warehouse forklift aisle. |
03
Electrical & Utility Supply Connections
| Utility Service | Field Interface Requirements | Factory Provision Recorded |
|---|---|---|
| Main Supply Voltage | Line-to-line 3-phase industrial voltage (e.g. 220V, 380V, 415V, 440V, 480V). | |
| Power Grid Frequency | Grid frequency: 50 Hz vs 60 Hz. VFD parameters and motor windings match this. | |
| Transformer Capacity | Spare electrical capacity available at plant distribution panel (kVA or Amps). | |
| Compressed Air Supply | Plant pneumatic line pressure (if pneumatic punching or stacking is ordered). | |
| Hydraulic Pit Required? | Indicate if plant slab allows recessed coil car track or pit if selected. |
Worksheet Verification & Follow-Up Action